Miuge Fabric Washing Liquid Capsules Detergent Pods

• Customization: Available
• Usage: Household Appliance, Clothes, Tableware & Cookware, Floor Detergent
• Type: Chlorine Disinfectant
• Effect: Intermediate-Efficacy
• Transport Package: Pallet
• Specification: 100 x110x120
• Trademark: alpina
• Origin: China

Product Description

Product Description

 

High Capacity PVA PVOH Laundry Detergent Pods

Definition:
High-capacity PVA (polyvinyl alcohol) / PVOH (polyvinyl alcohol) laundry detergent pods are pre-measured, water-soluble detergent capsules designed for convenience, efficiency, and controlled dosing in laundry applications. They are made with PVA/PVOH film, which dissolves in water, releasing concentrated detergent.

 

Key Features:

Water-Soluble Film: The PVA/PVOH film dissolves completely in water, leaving no residue.
High Detergent Capacity: These pods contain a high concentration of liquid or powder detergent, allowing for more powerful cleaning in a single wash.
Pre-Measured Dosing: Prevents detergent overuse or waste, ensuring consistent performance.
Convenience & Portability: No need to measure liquid or powder-simply toss a pod into the washing machine.
Multi-Function Formulas: Some pods contain detergent, stain remover, softener, and brightening agents in one.
Eco-Friendly Options: Some formulations use biodegradable PVA/PVOH film and eco-friendly ingredients.

 

How They Work:

1. Place a pod directly into the drum before adding clothes (not in the detergent drawer).
2. The PVA/PVOH film dissolves on contact with water, releasing detergent.
3. The highly concentrated detergent penetrates fabrics, breaking down dirt, stains, and odors.
4. No leftover packaging-everything dissolves, reducing waste.

Common Applications:

Household Laundry - For washing clothes in top-load and front-load machines.
Commercial Use - Hotels, laundromats, and hospitals where precise dosing is required.
Travel-Friendly - Portable and spill-proof for on-the-go washing.

 

 

Bosswinn laundry pods Advantages Over Traditional Detergents:

Mess-Free: No spills, leaks, or measuring errors.
More Efficient: High-capacity pods deliver better cleaning with smaller amounts of detergent.
Space-Saving: Compact design saves storage space.
Safer Handling: Reduces direct contact with chemicals, minimizing skin irritation.

 

Here's a structured table containing the physical and chemical parameters, storage conditions, delivery details, and usage cautions for High Capacity PVA/PVOH Laundry Detergent Pods:

 

Technical Data Sheet for High Capacity PVA/PVOH Laundry Detergent Pods

Category	Specification
Physical Properties
Appearance	Small, water-soluble pods (various colors: blue, green, purple, etc.)
Texture	Liquid-filled or powder-filled pods
Solubility	Fully water-soluble in cold and hot water
pH (1% solution)	7.tex - 10.5 (mildly alkaline)
Density	~1.0 - 1.1 g/cm³
Fragrance	Floral, fruity, fresh, or customized scents
Foaming Level	Low to moderate (optimized for efficiency in HE and standard washing machines)
Shelf Life	24 months under proper storage conditions

Chemical Composition
Active Ingredients	Surfactants (Anionic, Nonionic)
Enzymes (Optional)	Protease, Amylase, Lipase (for stain removal)
Builders	Sodium carbonate, Zeolites, STPP (optional)
Optical Brighteners	Yes (to enhance fabric brightness)
Fragrance Agents	Yes (customizable)
Softening Agents	Present in 2-in-1 or 3-in-1 pods
PVA/PVOH Film	100% water-soluble, biodegradable (optional)

Storage Conditions
Temperature	Store at 5°C - 30°C (Avoid extreme heat or freezing conditions)
Humidity	Keep in a dry place (≤75% RH)
Packaging	Stored in airtight plastic tubs, resealable bags, or cartons
Sunlight Exposure	Keep away from direct sunlight
Shelf Life	24 months if stored properly

Delivery & Logistics
Packaging Sizes	10, 20, 50, 100, 500 pods per pack (customizable)
Loading Capacity	20ft container: ~10,000kg; 40ft container: ~20,000kg
Shipping Method	By sea, air, or land (as per customer requirements)
Regulatory Compliance	Meets REACH, SGS, ISO, and local detergent standards

Usage Cautions
Direct Contact	Avoid direct handling of wet pods; may cause skin irritation
Storage Safety	Keep out of reach of children & pets
Dissolution	Do not use in extremely short wash cycles (<5 min)
Washing Machine Compatibility	Suitable for top-load, front-load, and HE machines
Avoid Overloading	Use the recommended pod quantity per wash load
Do Not Cut Open	Pods are designed for direct use-do not puncture

 

 

Our production facilities

Managing the production of high-capacity PVA/PVOH laundry detergent pods involves coordinating multiple processes to ensure quality, efficiency, and compliance.  

 

1. Raw Material Procurement and Quality Control

• Suppliers: Secure reliable suppliers for PVA/PVOH film, surfactants, enzymes, fragrance agents, builders, and other raw materials.
• Quality Testing: Establish a strict quality control (QC) protocol for raw materials before production:
  • Film Quality: Ensure PVA/PVOH film is water-soluble, biodegradable, and compatible with detergent formulations.
  • Surfactants & Enzymes: Verify the effectiveness and stability of surfactants and enzymes used for cleaning and stain removal.
  • Detergent Ingredients: Inspect the purity and consistency of active ingredients (e.g., surfactants, builders, fragrances).
• Certification: Ensure all raw materials comply with environmental standards (REACH, ISO, SGS) for safety and quality.

 

2. Production Process Flow

• Mixing: Blend active detergent ingredients (surfactants, enzymes, builders) with softening agents and fragrances to create a consistent detergent solution.
• Encapsulation: Encapsulate the detergent mixture in water-soluble PVA/PVOH film using specialized pod-forming machinery:
  • Ensure the film is cut to the correct size and sealed tightly to prevent leakage.
  • The film should dissolve quickly in both cold and hot water.
• Drying (if needed): If using powdered detergent inside the pods, ensure a controlled drying process to prevent clumping or degradation of ingredients.
• Pod Filling & Sealing: Ensure precise filling of pods with the correct amount of detergent for each size and formulation (e.g., 15g, 25g per pod).
• Visual Inspection: Conduct a manual or automated inspection to check for defects such as improper sealing, underfilling, or bursting pods.

 

3. Quality Assurance & Testing

• In-Process Quality Control (IPQC):
  • Pod Weight: Check for consistency in pod weight to ensure each contains the correct amount of detergent.
  • Film Integrity: Test for any cracks or leaks in the PVA/PVOH film to prevent premature dissolving.
• Chemical Testing:
  • pH Testing: Ensure detergent has an appropriate pH range (7.0 - 10.5).
  • Solubility Testing: Test pods for complete dissolution in water under both cold and warm water conditions.
  • Foaming Tests: Verify that the pods generate the right level of foam without being excessive.
  • Stability Tests: Conduct long-term testing on pods to ensure they do not degrade or lose efficacy over time.
• Safety Testing: Ensure that the pods are non-toxic, non-irritating, and safe for consumer use.

 

4. Packaging & Labeling

• Pod Packaging:
  • Ensure pods are packaged in airtight containers to prevent exposure to moisture.
  • Use moisture-proof packaging for long-term storage and transport.
  • Custom Packaging Sizes: Offer varied packaging options such as 10, 30, or 100 pods per pack depending on consumer preferences.
• Labeling Compliance:
  • Ensure labeling includes key information such as ingredients, usage instructions, safety warnings, and environmental certifications (e.g., biodegradable PVA/PVOH film).
  • Include necessary regulatory information like hazardous chemical warnings (if applicable) and certifications for eco-friendliness.

 

5. Storage and Inventory Management

• Finished Goods Storage: Store the finished pods in a cool, dry environment (temperature: 5°C - 30°C; humidity: <75%) to maintain the integrity of PVA/PVOH film and detergent.
• Stock Rotation: Use First In, First Out (FIFO) method for managing pod inventory to ensure older products are used first, preventing product expiration.
• Handling Safety: Store pods in sealed containers and use pallets with moisture control to avoid accidental leakage or clumping.

 

6. Distribution & Logistics

• Bulk Shipping: For large-volume orders, ship the pods in bulk quantities, ensuring that they are well-secured and protected from moisture.
• Customer-Specific Requirements: Offer customized delivery solutions, including tailored packaging sizes for different markets (households, commercial, hotels, etc.).
• Global Shipping Compliance: Ensure products meet the regulatory standards for shipping to international markets (e.g., customs clearance, shipping documentation).

 

7. Environmental Impact and Sustainability

• Sustainable Practices:
  • Consider using eco-friendly ingredients, including biodegradable surfactants and fragrances.
  • Utilize 100% biodegradable PVA/PVOH film to reduce environmental impact.
• Waste Management: Establish a system to recycle production waste, including unused raw materials and defective pods.
• Energy Efficiency: Optimize manufacturing processes to minimize energy consumption and reduce carbon footprint.

 

8. Compliance with Industry Standards

• Regulatory Compliance:
  • Follow local, national, and international standards, such as REACH, ISO 9001, and Eco-Label certifications.
  • Ensure all labeling and claims (e.g., "eco-friendly," "biodegradable") are accurate and supported by testing data.

 

9. Continuous Improvement & R&D

• Product Innovation: Keep track of market trends and customer feedback to innovate new formulations, fragrances, or pod designs (e.g., 2-in-1 or 3-in-1 pods with additional fabric softeners or stain removers).
• Process Optimization: Regularly review production processes to improve efficiency, reduce costs, and enhance quality.
• Customer Feedback: Use feedback from customers to improve pod performance, dissolution time, and scent retention.

 
 

Packing & Delivery

By carefully managing the packing process,we ensure that  our High Capacity PVA/PVOH Laundry Detergent Pods are delivered to consumers in optimal condition, while maintaining their integrity and ensuring maximum cleaning performance.  




 

1. Packaging Materials

• PVA/PVOH Film: Used for wrapping the detergent pods. Ensure it is water-soluble and biodegradable, so it dissolves completely during the wash.
• Airtight Containers: Use moisture-resistant containers like plastic jars, bags, or cartons to keep pods dry and prevent clumping.
• Resealable Bags: For consumer convenience, resealable plastic pouches or bags work well for smaller packs (e.g., 10, 20, or 50 pods).
• Cardboard Boxes or Tubes: For larger quantities or bulk orders, use strong cardboard cartons or tubes to prevent crushing or damage.
• Desiccants: Include moisture-absorbing sachets inside the packaging to ensure that the pods stay dry.
• Outer Packaging: Cartons should be sturdy enough to withstand transportation and handling. Ensure the packaging is durable and tamper-proof.

 

2. Packing Process

a) Automated Filling:

• Pod Assembly Line: Use automatic or semi-automatic machines to fill the detergent pods into the PVA/PVOH film. These machines will carefully ensure that each pod is filled with the precise amount of detergent (usually around 15g to 25g per pod).
• Sealing: The machine will then seal the PVA film around the detergent mixture, creating a perfectly encapsulated pod. This ensures no leakage of detergent.
• Checking for Defects: Incorporate quality checks to inspect the seal integrity and correct dosage of detergent per pod.

b) Sorting and Inspection:

• Visual Inspection: Use both manual and automated systems to check for defective pods, such as holes, leaks, or improper sealing.
• Size Classification: Ensure uniformity in the size of pods, as inconsistent sizes can lead to overuse or ineffective cleaning.
• Weight Check: Verify the weight of each pod to ensure it matches the required detergent quantity.

c) Pod Packaging:

• Small Packs (Retail Use):
  • Counting Pods: Use an automatic counting machine to pack a specific number of pods per bag or box (e.g., 10, 20, 50, or 100 pods).
  • Sealing and Labeling: Once the pods are counted and placed in the packaging, seal the bags with a heat sealer and apply the product label. The label should include product information, safety warnings, instructions, and regulatory compliance marks (e.g., eco-friendly certifications).
  • Tamper-Proof: Ensure packaging has a tamper-evident seal to guarantee product safety.
• Large Packs (Bulk Use or Commercial):
  • Bagging for Bulk: For larger quantities, pack pods in plastic bags or palletized containers (10kg, 20kg, 50kg).
  • Poly Bags or Cartons: Ensure bags are securely sealed with heat seals or zipper closures.
  • Outer Carton Box: For bulk packs, use sturdy cardboard boxes to hold the smaller packs inside, protecting them from any external damage.

d) Desiccant Inclusion:

• Place moisture-absorbing sachets or silica gel packets inside the packaging (especially in moisture-prone environments) to prevent the pods from absorbing moisture and dissolving prematurely.

 

3. Labeling and Compliance

• Product Labeling: Ensure that each package (small or large) has the following information:
  • Brand name and product name.
  • Detergent ingredients (surfactants, enzymes, optical brighteners, etc.).
  • Usage instructions (e.g., number of pods per load, how to use in different washing machines).
  • Safety precautions (e.g., keep away from children and pets, handling instructions).
  • Certification logos if applicable (e.g., biodegradable, eco-friendly, ISO-certified).
• Barcode/QR Code: Attach barcodes or QR codes for easy tracking and retail sales.

 

4. Final Packaging & Shipping

• Primary Packaging (Pods):
  • Place the sealed individual packs (with 10-100 pods) into larger corrugated cardboard cartons for easier transport.
  • Palletization: If shipping in bulk, organize smaller boxes onto pallets for safe, efficient transport.
  • Pallet Stretch-Wrap: Use stretch film to secure the palletized cartons and prevent shifting during transit.
• Shipping Labels: Ensure that each outer carton has a clear shipping label with customer information, destination address, and any specific handling instructions (e.g., "Keep Dry," "Fragile").

 

5. Storage & Handling

• Storage Areas: Store packaged pods in a cool, dry environment to preserve the integrity of the PVA/PVOH film.
• Avoid Sunlight Exposure: Ensure storage areas are shielded from direct sunlight to prevent degradation of the film or detergent.
• Rotation: Implement the First In, First Out (FIFO) method for inventory management to ensure older stocks are used first.

 

6. Special Considerations for Eco-Friendly Products

• Sustainability: If promoting eco-friendly products, ensure that packaging materials are recyclable or biodegradable. Consider using compostable bags or cardboard that is sourced from responsibly managed forests.

 

 

 

Quality control

Effective quality control (QC) is crucial to ensure the high performance, safety, and consistency of PVA/PVOH laundry detergent pods. Below are what we focus on throughout the production process:

1. Raw Material Quality Control

Raw material quality is foundational to the final product's performance.

• PVA/PVOH Film:

  • Film Thickness: Ensure uniform thickness to guarantee proper dissolution in water. Measure using micrometers or specialized film gauges.
  • Solubility Test: Test the film's solubility in both cold and hot water to ensure complete dissolution without residue.
  • Water-Solubility Standards: Ensure the film is biodegradable, non-toxic, and meets environmental standards (e.g., REACH compliance).

• Detergent Ingredients:

  • Surfactants: Test for effective cleaning and foam generation (moderate foaming for efficiency).
  • Builders and Fillers: Ensure the presence of effective builders (e.g., zeolites, sodium carbonate) to enhance cleaning.
  • Enzymes: Test enzyme activity (Protease, Amylase, Lipase) for stain removal performance.
  • Fragrance: Ensure the fragrance is stable, non-irritating, and long-lasting.

• Test for Contaminants: Ensure that raw materials are free from contaminants (e.g., heavy metals, harmful chemicals) through lab testing.

 

2. In-Process Quality Control (IPQC)

Monitor and control the quality of the product during the manufacturing process.

• Pod Weight Consistency:

  • Target weight: Ensure that each pod is filled with the correct amount of detergent. Check at regular intervals using automated scales.
  • Tolerances: Maintain consistent weight tolerances (e.g., ±1% of the target weight).

• PVA/PVOH Film Quality Control:

  • Film Sealing Integrity: Regularly check the integrity of the PVA/PVOH film during the sealing process to avoid leaks.
  • Seal Strength: Perform a seal strength test to make sure the pods don't burst during handling or washing.

• Pod Shape and Size:

  • Visual Inspection: Conduct manual or automated inspections to detect mismatched pod sizes, damaged pods, or leaks.
  • Shape Consistency: Ensure that the pods have consistent shapes (e.g., oval, square) without irregularities.

• Dissolution Rate Testing:

  • Conduct solubility tests in varying water temperatures (cold and hot) to ensure the pods dissolve properly within the expected time frame during the wash cycle.
  • Accelerated Testing: Simulate fast wash cycles to ensure pods dissolve under different machine conditions.

 

3. Finished Product Quality Control

Final inspection and testing ensure the overall quality of the detergent pods before they are packaged and shipped.

• Appearance & Packaging Inspection:
  • Uniformity of Pods: Inspect the color consistency of the pods and make sure they are visually appealing.
  • Packaging Integrity: Ensure that the outer packaging (e.g., plastic tubs, resealable bags) is properly sealed and tamper-evident.
• Chemical Testing:
  • pH Level: Test the pH of the detergent inside the pods to ensure it is within the acceptable range (typically 7.0-10.5).
  • Detergent Efficacy: Test detergent performance by washing test fabrics (e.g., cotton, synthetics) and checking for cleanliness and stain removal.
  • Foaming Test: Measure foam production during the wash to ensure optimal foaming properties without excess residue.
• Shelf-Life Testing:
  • Stability Testing: Conduct accelerated aging tests to ensure the pods maintain their integrity, solubility, and performance over time.
  • Moisture Content: Test for moisture levels to ensure the pods are not exposed to humidity, which could cause dissolution issues.

 

4. Microbiological Testing

Ensure the product is free of harmful bacteria or microorganisms.

• Microbial Contamination Check: Perform microbiological testing on raw materials and finished products to ensure they are free of harmful pathogens, particularly if the detergent contains natural enzymes or fragrances.
• Shelf-Life Microbial Stability: Monitor microbial contamination levels under long-term storage conditions to ensure there's no spoilage.

 

5. Compliance with Regulatory Standards

Verify that the detergent pods meet national and international regulatory standards.

• Eco-Friendly Certification: Ensure that PVA/PVOH film is certified biodegradable (e.g., OEKO-TEX, ISO 14001 certification).
• Toxicity Testing: Test to ensure the pods are non-toxic, particularly to children or pets (e.g., child safety tests).
• Environmental Compliance: Comply with REACH, ISO 9001, and other regulations that govern detergents and packaging materials.

 

6. Safety Testing

Safety is a top priority, particularly for consumer products like laundry pods.

• Skin Irritation Testing: Ensure that the detergent inside the pods is not irritating to skin, especially for sensitive skin.
• Handling & Safety Testing:
  • Test for safe handling, ensuring the product won't cause harm when the user touches or handles it.
  • Verify that the packaging includes proper warnings (e.g., keep away from children) and first-aid instructions.

 

7. Environmental Impact Monitoring

Ensure the production and product have minimal environmental impact.

• Sustainability Compliance: Regularly audit the production process for waste reduction and energy efficiency.
• Water-Solubility Testing for PVA/PVOH Film: Confirm that the PVA/PVOH film dissolves completely in water with no residue left in the washing machine or wastewater.
• Packaging Sustainability: Use eco-friendly packaging materials, and regularly check compliance with environmental regulations related to plastics and chemicals.

 

8. Customer Feedback Loop

Incorporate customer insights and feedback for continuous product improvement.

• Post-Sale Testing: Evaluate product performance based on customer complaints or feedback, focusing on areas like pod integrity, detergent efficacy, and dissolution issues.
• Market Testing: Conduct tests in various real-world conditions (e.g., different washing machines, water hardness levels) to refine the formula and pod design.

 

9. Documentation & Traceability

Maintain complete and accurate records for all stages of production.

• Batch Control: Implement a batch tracking system for raw materials and finished products to ensure full traceability in case of product recalls or quality issues.
• Inspection Records: Keep detailed logs of inspection results, including testing data, production observations, and corrective actions taken.

 

By maintaining a strict quality control system and following these key points, we ensure that high-capacity PVA/PVOH laundry detergent pods consistently meet performance, safety, and environmental standards.  

 

Company Profile

 

 

 

 

Hangzhou Miuge Chemical Commodities Science & Technology Co., Ltd. is located in the Tonglu Economic Development Zone in Hangzhou, Zhejiang Province. Established in 2008, our company specializes in the research, development, production, and sales of household cleaning and daily chemical products. We are proud to have a team of R&D experts, skilled production technicians, and experienced quality management professionals, many of whom come from the daily chemical industry. Over the years, we have earned several prestigious awards, including the title of "National High-tech Enterprise."

Our facilities span 35,000 square meters and include state-of-the-art production equipment, such as:

• 80,000 tons of spray tower production capacity
• 10,000 tons of soap automatic production lines
• 50,000 tons of liquid detergent production equipment, enabling the manufacturing of various liquid detergents
• 20,000 tons of concentrate detergent powder production lines
• Automatic laundry pods production lines

We offer a wide range of detergent products with customizable packaging sizes to suit different customer needs. Our long-term partnerships with leading global suppliers ensure that we receive raw materials of superior quality at competitive prices, enhancing our products' market competitiveness.

Our product lineup includes laundry detergents, personal care products, and household cleaners. The company operates under a comprehensive quality management system (ISO 9001) and an environmental management system (ISO 14001), ensuring high standards of production.

Through the continuous efforts of our marketing team, we have successfully launched our domestic brand, "ALJ", and an OEM/ODM system. Our products are exported to over 60 countries, including regions like Europe, Africa, the Middle East, and South America. Our international brand, "ALPINA", has gained recognition in more than 20 countries.

Adhering to our principle of "ensuring quality with integrity and winning markets with service," Hangzhou Miuge invites all to cooperate and grow together.

Our Advantages

 

Why Choose Miuge for Laundry Pods?

1. 15 Years of Expertise: With over 15 years of experience in manufacturing and management, we have a proven track record in producing high-quality laundry pods and other cleaning products.
2. Expert R&D Team: Our dedicated R&D team consists of industry experts committed to innovation, technical excellence, and maintaining strict quality control throughout production.
3. Trusted by Leading Brands: We have successfully partnered with both domestic and international companies, including Fortune 500 firms, delivering custom laundry pods and cleaning solutions to meet their specific needs.
4. Advanced Production Capabilities: Our modern production equipment and comprehensive facilities allow us to handle large-volume orders efficiently, ensuring timely delivery of laundry pods.
5. In-House Quality Control: We maintain strict quality assurance through our in-house laboratory, ensuring every batch of laundry pods meets the highest standards before shipment.

 

FAQ

 

1. Who are we?
We are based in Zhejiang, China, and have been in operation since 2008. Our products are sold globally, including Africa (30%), the Middle East (20%), South America (15%), Central America (10%), North America (10%), Oceania (5%), Western Europe (5%), and Southeast Asia (5%). Our team consists of 101-200 employees.

2. How can we guarantee quality?

• We provide pre-production samples for approval before starting mass production.
• We conduct a final inspection of all products before shipment to ensure they meet quality standards.

3. What products can you buy from us?
We offer a wide range of products including:

• Laundry Pods
• Washing Powder
• Liquid Detergent
• Soap
• Dishwasher Tablets
• Dishwasher Powder

4. Why should you choose us over other suppliers?
Our factory specializes in producing high-quality cleaning products such as laundry pods, washing powder, liquid detergents, dishwashing liquids, and more. We combine cutting-edge technology with experienced quality control engineers to ensure the best results for our customers.

5. What services can we provide?

• Delivery Terms: FOB, CFR, CIF, EXW
• Accepted Payment Currency: USD, CNY
• Payment Methods: T/T, L/C, D/P, D/A, Cash
• Languages Spoken: English, Chinese, Spanish, Arabic, French